DRUM FLAKER

The drum flaker is a continuous process equipment used for converting molten liquid to solid flakes in chemical manufacturing plants. It operates by dipping the external surface of a rotating drum into molten liquid while continuously spraying the internal drum surface with a cooling medium. The cooling medium cools the internal surface of the drum and the molten product by conduction, causing it to solidify. The solid material obtained from this process is then scraped on the other side with a suitable scrapping knife edge, resulting in random size flakes that are sufficiently cool enough to be handled manually.

The drum flaker is designed with a completely enclosed and covered structure, which prevents any dust from being introduced into the product. This also ensures the safety of the operator from fumes and heat. The water collected during the cooling process is removed using the air siphoning principle.

This efficient process ensures continuous production with minimum manual intervention, ensuring maximum output and minimal downtime. The drum flaker is designed for durability, with top-quality components and materials used in its construction. Its customizable features allow it to be tailored to meet the specific requirements of any chemical manufacturing plant, making it an ideal end-of-line equipment for phase conversion of molten liquid to solid flakes.

With our Drum flaker, you can enjoy the following benefits:

• Customizable design to optimize the size and kg/hr output for your material, thanks to our trial machine at our factory.
• Manufactured GMP model Flakers for challenging materials such as Camphor, ensuring efficient processing of a wide range of materials.
• Pneumatically operated blades, knockers, and control valves for automatic operation, reducing the need for manual intervention.
• Fully functional electrical panel for a plug-and-play system, allowing for easy installation and startup.
• After-sales service and commissioning at site included in our scope, ensuring smooth operation of the flaker and maximum uptime.
• Easy maintenance and cleaning, thanks to our unit design with proper access.
• Consistent output in terms of quality, weight, and thickness of flakes, ensuring reliable and high-quality processing of your materials.

In addition to the standard features of our Drum Flaker, we offer a range of accessories to enhance your operation and meet your specific requirements. These include:

• Pneumatically operated blades: Our flakers come equipped with high-quality blades that are pneumatically operated, ensuring precise and efficient flaking of the material.

• Knockers: Our flakers are designed to handle a wide range of materials and to prevent clogging, we provide knockers to dislodge any material that may get stuck during the flaking process.

• Control valves: To ensure that the cooling media is sprayed uniformly and accurately onto the internal surface of the drum, we provide high-quality control valves that are easy to operate and maintain.

• Electrical panel: Our flakers come equipped with a fully functional electrical panel, which is designed to provide reliable and efficient operation. The panel is easy to operate and features a user-friendly interface.

All of these accessories are included with our flakers as part of our plug-and-play system. This ensures that our customers receive a complete solution that is ready to be installed and commissioned at their facility. Additionally, we offer after-sales services and commissioning at the site to ensure that our customers receive the support they need to operate and maintain their flaker.